Corrugated Box
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Corrugated Box
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Corrugated Packaging
Custom Corrugated Boxes & Printed Corrugated Packaging
Corrugated boxes are the backbone of modern product shipping — chosen by e-commerce brands, manufacturers, and retailers worldwide for their unmatched combination of structural strength, lightweight design, and full-color print capability. The fluted paper core absorbs shock, resists compression, and keeps contents safe from factory floor to front door.
At Zhonghao Packaging, we manufacture custom corrugated boxes in any size, flute grade, and print specification — from plain brown RSC shipping boxes to fully printed corrugated retail packaging and branded mailer boxes. MOQ 500 pcs. Factory direct from Foshan, Guangdong.
Quick Specs
✦ MOQ: 500 pcs
✦ Lead Time: 15–20 working days
✦ Sample: 5–7 days
✦ Flute: A / B / C / E / F / BC
✦ Print: Offset · Flexo · Digital
✦ Finish: Matte · Gloss · Soft Touch · Kraft
✦ Shipping: DDP / FOB / EXW
Corrugated Flute Grades — Which One Do You Need?
Flute size determines crush resistance, cushioning, and printability. We carry all standard grades.
Box Styles
8 Corrugated Box Styles We Manufacture
All styles available in single wall (3-ply), double wall (5-ply), or triple wall (7-ply) construction.
RSC — Regular Slotted Carton
The most widely used corrugated box style worldwide. All four flaps meet in the center when folded. Cost-efficient for high-volume corrugated shipping boxes and general e-commerce fulfillment.
corrugated shipping box · RSC carton · standard shipping box
Mailer Box (Auto-Lock Base)
Self-locking base with a tuck-top or magnetic lid — the go-to corrugated mailer box for DTC e-commerce brands. Assembles in seconds without tape. Interior and exterior can be fully printed for an on-brand unboxing experience.
corrugated mailer box · e-commerce packaging · subscription box
Die-Cut Corrugated Box
Custom die-cut to any shape — window cutouts, display tabs, handle holes, or shaped silhouettes. Popular for corrugated retail packaging, POS displays, and product launch boxes where shelf presence matters.
die cut corrugated box · custom shaped box · retail display box
Full-Overlap (FOL) Box
Top and bottom flaps fully overlap, providing extra stacking strength. Ideal for heavy-duty corrugated packaging — electronics, appliances, automotive parts, and industrial export shipments requiring BCT (box compression) performance.
heavy duty corrugated box · double wall box · industrial shipping box
Telescope Box (HSC)
A two-piece box where the lid slides over the base like a telescope. Depth is fully adjustable — widely used for corrugated gift boxes, apparel packaging, and archival storage where depth flexibility is needed.
corrugated gift box · telescope box · two-piece shipping box
Printed Corrugated Display Box
Counter-top or floor-standing printed corrugated display packaging — also called PDQ (Pretty Darn Quick) or SRP (Shelf-Ready Packaging). Ships pre-loaded and converts to a display by removing a perforated panel. Reduces retail shelf-fill labour by up to 80%.
corrugated display box · shelf ready packaging · PDQ display
Corrugated Tray & Pad
Open-top trays and flat corrugated pads used as inner packaging dividers or layer pads. Essential for fragile product corrugated packaging — glassware, ceramics, electronics components, and bottled goods shipped in bulk.
corrugated tray · corrugated divider · layer pad · inner packaging
Kraft Corrugated Box
Natural brown or white kraft liner corrugated boxes — minimal processing, maximum eco credentials. Increasingly popular with sustainable packaging brands, organic food brands, and retailers targeting eco-conscious consumers. FSC-certified materials available.
kraft corrugated box · eco friendly packaging · sustainable shipping box
Printing Options for Custom Corrugated Boxes
Flexographic Print
The standard for corrugated box printing. Fast, cost-effective, and suited to 1–4 colour designs on kraft or white liner. Best for large-run plain shipping boxes with logo and handling instructions.
Offset Litho Lamination
A sheet of offset-printed paper is laminated onto the corrugated board — delivering photographic-quality full-color corrugated packaging. The preferred method for premium printed corrugated boxes, retail display units, and gift-grade mailers.
Digital Print
No printing plates required. Ideal for short-run custom corrugated packaging, personalised subscription boxes, and seasonal limited editions. Full CMYK output with variable data capability for name or barcode personalisation.
Industry Applications
Who Uses Custom Corrugated Packaging?
🛒 E-Commerce & DTC
Mailer boxes and RSC cartons are the core of online retail fulfilment. Branded corrugated packaging converts the delivery moment into a marketing touchpoint — driving unboxing content and repeat purchases.
📱 Electronics & Tech
Double-wall corrugated boxes with custom foam or paper card inserts protect phones, tablets, and accessories in transit. E-flute corrugated is used for inner retail packaging where print quality must match the product premium.
🍷 Food & Beverage
Wine shipper boxes, corrugated beverage trays, and food-safe corrugated cartons — all manufactured with food-grade inks and water-based coatings. FSC and BRC certification documentation available.
💄 Cosmetics & Beauty
F-flute micro corrugated boxes for perfume, skincare sets, and beauty subscription kits. Offset litho lamination achieves the premium print quality beauty brands require, while the corrugated core adds structural rigidity.
👗 Apparel & Fashion
Corrugated gift boxes and telescope-style boxes for clothing, shoes, and accessories — replacing rigid boxes at a fraction of the cost while maintaining a premium feel. Kraft and coloured liner options available for brand-aligned aesthetics.
🏭 Industrial & Export
Heavy-duty BC double-wall or triple-wall corrugated boxes for machinery parts, automotive components, and bulk export pallets. We certify to ISTA and ASTM D4169 transit test standards on request.
Specifications
Full Customisation Options
Wall Construction
Single wall (3-ply) · Double wall (5-ply) · Triple wall (7-ply) · Micro flute (E/F) · Heavy-duty BC double wall
Liner & Medium
Kraft liner (brown) · White top liner · Coated white liner (for litho) · Recycled medium · Virgin pulp medium · FSC-certified board
Print & Finish
1–4 colour flexo · Full CMYK offset litho lamination · Digital print · Gloss / matte / soft-touch lamination · Spot UV · Water-based varnish · Hot foil stamping
Box Styles
RSC · Mailer / auto-lock base · Die-cut · FOL · Telescope (HSC) · Tray · PDQ display · Kraft plain · Custom structural design
Inner Protection
Corrugated dividers · Layer pads · Paper card inserts · Molded pulp inserts · EVA foam inserts · Shredded kraft fill · Tissue paper
MOQ & Lead Time
MOQ 500 pcs · Sample 5–7 days · Bulk 15–20 working days · DDP / FOB / EXW · Worldwide export · Pallet-ready master carton packing
Sustainability
Corrugated Is the World's Most Recycled Packaging
Over 90% of corrugated board is recovered and recycled globally — a higher rate than any other packaging material. When you choose corrugated, you choose a material that is biodegradable, renewable, and circular by design.
We offer FSC-certified corrugated packaging, water-based inks, and soy-based adhesives across our entire corrugated range — helping brands meet EPR (Extended Producer Responsibility) compliance and consumer sustainability expectations without extra cost.
FAQ
Frequently Asked Questions — Corrugated Packaging
What is the difference between corrugated and cardboard?
"Cardboard" is a generic term that often refers to flat paperboard (like a cereal box). A corrugated box is a three-layer sandwich — two flat liner sheets bonded to a fluted (wave-shaped) medium in between. This structure gives corrugated packaging its superior strength-to-weight ratio, cushioning performance, and stacking resistance. For shipping and protection, corrugated is significantly stronger than standard cardboard.
Can corrugated boxes be printed in full colour?
Yes. For photographic-quality printed corrugated packaging, we use offset litho lamination — a full-colour printed sheet is laminated onto the corrugated board before cutting and gluing. This achieves the same colour depth and detail as a folding carton. For simpler designs, flexographic printing offers 1–6 spot colours at lower cost. Digital printing is available for short runs and personalised orders.
Which corrugated flute is best for e-commerce shipping?
For most e-commerce corrugated packaging, B-flute or C-flute single wall is the standard — offering a good balance of crush resistance, cushioning, and cost. For lighter, smaller items in branded mailer boxes, E-flute provides a slimmer profile with a better print surface. If you are shipping heavy or fragile products, BC double-wall corrugated is recommended. We will advise the optimal flute grade once you share your product weight and dimensions.
What is your MOQ for custom corrugated boxes?
Our MOQ is 500 pcs per SKU for custom corrugated boxes. This applies to all box styles — RSC, mailer boxes, die-cut boxes, and display units. For plain (unprinted) brown kraft corrugated boxes, lower MOQs may be available — contact us for details. Samples are available within 5–7 working days before bulk production.
Do you offer FSC-certified corrugated packaging?
Yes. FSC-certified corrugated board is available across our full range — single wall, double wall, and micro flute. We can provide FSC chain-of-custody documentation with your order. We also offer water-based inks, soy-based adhesives, and plastic-free packaging options to support your sustainability reporting and EPR compliance requirements.
Get a Free Quote on Custom Corrugated Boxes
Share your box size, quantity, flute preference, and print requirements — we'll send a detailed quote and free dieline template within 24 hours.
WhatsApp: +86 156 2726 9872 | Email: Mona@gzgiftbox.com
Endless premium customization options
Transform your luxury boxes with premium printing options and deliver an unforgettable unboxing experience that showcases the prestige of your brand.
Thick and sturdy chipboard made from recycled paper pulp, used to construct rigid boxes.
Black dyed kraft paper mafe from a mix of vigin and pulp coated on both sides
Durable paperboard made of virgin pulp fibers
Brilliant white surface for high quality Black Kraft Printing and finishing
Paperboard treated with different textured finishes.
Paperboard treated with a varying metallic finish.
white paper card
Soft touch/silk lamination, provides a matte finish that is soft to the touch.
Presents different colors when viewed from different angles.
Color dyed paper suitable for all printing and finishes.
Uncoated and unbleached kraftlinerboard made from a mixture ofvirgin and recycled paper pulp.
Form of relief printing in which dies is pressed on the front of the material to form a raised motif.
Form of relief printing in which dies is pressed on the back of the material to form a raised motif.
Form of relief printing in which foil is transferred to a surface by pressing onto UV curable adhesives.
Form of relief printing in which foil is transferred to a surface at high temperatures.
Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
Soft to the touch coating that creates a velvety texture for a more tactile appeal.
UV coating that is applied to a specified area and cured using ultraviolet light.
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish
A cost and time efficient digital printing alternative for creating unique finishes on small run orders.
Die-cut shape is layered with plastic film to feature a window showcasing the product inside.
Combination between embossing and foil stamping. It creates a 3D motif that features a foil finish.
Form of relief printing in which a die is pressed on the back of the material to form a raised motif.
Clear coating applied using the CMYK printing method. Available in gloss,satin, or matte.
Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish
Laminated BOPP film that is scratch, scuff, and fingerprint resistant.Cost effective option.
Laminated protective film that adheres to the surface of packaging materials to maximize durability
Pure color based on specific inkformulas to consistenly andprecisely print color.
Metallic color based on specific inkformulas to consistenly andprecisely print color.
Non-eco-friendly ink comprised ofoil and pigment that provides high.quality color output.
100% eco friendly and comprised ofsoy/vegetable oil and pigment toprovide a vibrant color output.
Comprised of water and pigmentthat provides high-quality coloroutput and is 100% eco friendly.
Fast-drying printing method usingultraviolet lights to cure inks whichresults in a gloss finish.
Digital printing method that requiresno printing plate. Designs aretransferred electronically, making itcost-effective for small runs.
High-quality printing method thatutilizes a printing plate and rubberblanket to transfer designs on paperBest for large runs.
Unleash your creativity. Our vast palette of luxurious ribbons offers endless possibilities to perfect your design.
Expertly engineered rigid boxes, custom-made with meticulously selected leathers and hardwoods.
An extensive range of precision-crafted accessories, including handles, buttons, and more, to meet your exact specifications.
An extensive library of premium papers, offering a vast spectrum of textures and hues for your project.
Expertly crafted bespoke inserts to shield your products from harm.
Meticulously crafted to your unique requirements.
Insert Materials
EVA Foam
Custom molded ethylene-vinyl acetate (EVA) foam inserts is high-density foam popular for creating custom foam box inserts. Incredibly successful in providing protection and support to fragile products, EVA foam is commonly used for packaging electronics, glassware, or any luxury product.
Paper Pulp
Molded pulp inserts offer a sustainable and versatile solution for packaging that enhances product presentation. These custom designed inlays cradle your items securely, ensuring they remain stable and well-supported in their packaging. Made from recycled materials, molded pulp packaging adds a level of sophistication to your product display.
Paper Card Insert
Ideal for keeping fragile items separate in packaging Made of reinforced cardboard that remains stiff Perfect for shipping purposes Can accommodate several items depending on the amount ordered Keeps fragile items such as ornaments, perfume bottles, ceramic pieces free from damage.Colored corrugated inserts, printing, coating, and lamination options available upon request.
Silk Cloth
Using a combination of foam and silk fabric for the inner lining is also a good choice, especially for fragile or easily scratched products, such as wigs and metal items. Silk fabric comes in a variety of colors to suit different needs.
Raffia Shredded Paper
Shredded Paper Filler for Gift Boxes | Multicolor Decorative Packing Paper for Weddings Birthdays Party Candy Box | Soft Lightweight Raffia Filler
Blister Tray
Our blister inserts make product packaging a breeze, giving your products the support to ensure safe deliveries and an unforgettable unboxing for customers.
Printing Craft
Sticky Ribbon Bow
Pre tied ribbon bows for gift box packaging and decoration.We can use different ribbon materials to make ribbon bows,like satin ribbon,grosgrain ribbon,velvet ribbon,organza ribbon... Solid colors or printed you logo on ribbon bows. We can customized different color,size,styles for you.
PVC Window
Boxes with window packaging, also known as PVC window boxes, offer a unique opportunity to showcase your products visually appealingly. These boxes are crafted using high-quality PVC material, which is durable and provides excellent transparency. The window section lets customers peek inside and get a sneak peek of the product, enticing them to purchase.
Hollow Cut
We use laser cutting to create different shapes that are then layered onto the box. We can cut various shapes to make the packaging look very three-dimensional and layered!
Adhesive Glitter
The surface with printed glitter gives the box packaging a certain shimmering shine and makes it eye-catching!
Hot stamping
Hot foil stamping uses heat and pressure to apply metallic detailing to enhance brand logos or packaging artwork designs. Commonly used for applications in luxury and cosmetics packaging, hot foil stamping is an easy way to elevate your branding. A variety of high-end printing processes are available to meet customer requirements for logos Use environmentally friendly high-end inks for printing Eco-friendly Choices: Helping clients meet sustainability targets.
Build your dream custom printed carton packaging
Quality Control
We take care of every print with attention to quality, color, and presentation. Thanks to our technical research team, Zhonghao Print is always upgrading production with new equipment to enhance the quality of every product.
Personalized Service
In this digital world personalized service is a luxury, but at Zhonaghao Print it is ‘a way of life’. Our dedicated team members implement tailor-made printing for your brand. Our project management system is automated to process your orders smoothly online, but our people are here to support you from the beginning of your order to delivery. At Zhonghao Print we value your feedback and every day we are committed to delivering excellence
Express Printing
We offer on demand printing services for all of your last minute projects. One less thing to worry about. When you are rushing you want a trusted printing partner that will offer you a stress-free print experience. With our printing gurus, high-speed machines, and brand-new facilities, we are ready to take on your on-demand orders that were due yesterday.
Customize Anything
Zhonghao will not stop you from thinking outside of the box, hence our custom estimating department will help you create your unique designs into products. We will brainstorm, design, and implement your distinctive requests together.
Find custom boxes for your industry
Empowering Brands in Every Industry with Unrivaled Custom Boxes
What do ccosmetic, mobile phones and jewelry all have in common? Well, we create luxury packaging for all of them! View our collection of industry-specific packaging that's curated by our professional packaging specialists that have worked with many companies across various industries.
Factory-direct custom hinged flip lid rigid boxes — fabric hinge, 180° hands-free opening, mirror/matte/holographic finishes, EVA foam or velvet inserts. MOQ 500 pcs | 5–7 day samples | DDP worldwide. Request a free quote from ZH Package.
Unique creative packaging designs tailored to your specifications
Customized packaging with brochures introducing product and service information
Factory-direct custom book style magnetic closure rigid boxes — concealed N35 magnets, fabric hinge, 4 printable surfaces, velvet/EVA/pulp inserts. MOQ 500 pcs | 5–7 day samples | DDP shipping. Get a free quote from ZH Package, Foshan.
Custom Eyeglasses and Sunglasses Paper Bags with Logo Printing
Custom eyewear paper bags for eyeglasses and sunglasses brands. Premium paper shopping bags with custom logo printing, various paper materials, rope handle options, luxury finishes and OEM manufacturing services for optical stores and eyewear brands worldwide.
Custom Printed Paper Shopping Bag with Twisted Cotton Rope Handle – Zhonghao Packaging
Full-color custom printed paper shopping bags with twisted cotton rope handles. CMYK offset printing on 200–350gsm coated art paper. Gloss, matte, or soft-touch lamination. MOQ 500 pcs. 10–15 working day lead time. Factory direct from Foshan, Guangdong, China.
Custom Printed Wine Bottle Bags | Luxury Paper Gift Bags for Red Wine – Zhonghao Packaging
Elevate every bottle presentation with Zhonghao's custom wine bottle bags — crafted from premium art paper, coated board, or kraft stock with ribbon handles, gold foil stamping, and full-color printing. Ideal for wineries, hotels, gift retailers, and holiday campaigns.
Small Pink Paper Gift Bag for Jewelry & Cosmetics
Custom small pink paper gift bags — ideal for jewelry, cosmetics, and boutique retail packaging. Soft pastel tones, twisted rope handles, full-color printing available. MOQ 500 pcs. Factory direct from Foshan. Free quote: Mona@gzgiftbox.com or WhatsApp +86 156 2726 9872.
Custom Kraft Paper Shopping Bag with Logo | Eco Branded Bags - Zhonghao Packaging
Durable, eco-conscious kraft paper bags fully customized with your logo, size, and handle style. Ideal for retail, food, gifting, and sustainable brand packaging. MOQ 500 pcs, factory direct.
Custom dyed paper shopping paper bag wit flat ribbon
Fully custom dyed paper bags with your choice of flat ribbon handle, paper stock, print, and finish. Perfect for retail gifting, fashion, and premium brand campaigns. MOQ 500 pcs, factory direct.
Custom Specialty Paper Double Tuck End Box for Cosmetics & Retail Packaging
Zhonghao Packaging manufactures custom specialty paper double tuck end boxes for cosmetics, skincare, gifts, electronics accessories and retail products. Made with textured paper, pearl paper, metallic paper, dyed paper or coated paperboard, each folding carton can be customized in size, color, printing, foil stamping, embossing, spot UV and insert structure. MOQ from 500 pcs.
Can't find what you're looking for? Our Sales Expert are here to help!
Inspiring stories from our customers
Hear what our customers have to say about us after collaborating on their packaging!
Sophie Laurent,
Skincare Brand, France
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Alicia Turner
Boost Mobiole Manager, USA
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Kelly Olivia
High-End Jewelry Owner, Dubai
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Frequently asked questions
Explore these common queries about custom printed packaging. Contact us for further assistance!
How does the packaging design process work?
The packaging design process typically involves: research, conceptualization, design creation (including structural & graphic design), prototyping, testing with the target audience, finalizing artwork, and preparing files for production. It's a collaborative effort to create functional and appealing packaging.
We don’t have a designer on staff. Can you help create graphics for our packaging?
Yes, we can! Our professional design team specializes in creating impactful packaging graphics. We offer custom design services to bring your vision to life. Contact us for a free consultation and quote.
What is the minimum order quantity for a custom rigid box?
Our minimum order quantity (MOQ) depends on the specific product line and customization requirements. Please reach out to our product specialists for detailed information regarding the MOQ for the product you are interested in.
How can I ensure my design file is correct for custom box printing?
Our expert designers and printing technicians use advanced color-matching techniques to ensure the colors on your packaging are consistent with your brand’s colors. We recommend providing us with the Pantone or CMYK color codes for the most accurate color matching.
Can packaging still be considered eco-friendly with additional finishes such as foil stamping?
Yes, eco-friendly packaging can incorporate foil stamping. The key is to use sustainable materials like recycled paperboard, and to choose thin, biodegradable foil applied with eco-conscious adhesives. The overall sustainability depends on the complete lifecycle of the package, not just one element.
Can you provide packaging for products with unique shapes and sizes?
Yes, we can create custom packaging to accommodate products with unique shapes or sizes. Our team of designers and engineers will work with you to develop a packaging solution that fits your product perfectly while maintaining your brand’s aesthetic.
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Unit 9, First Floor No. 18, Second Street, Xizi Datougang He Village, Lishui Town Nanhai District Foshan City Guangdong Province China
