Envelope Style Packaging
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Envelope Style Packaging
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Custom Paper Envelope
Custom Printed Paper Envelopes
for Retail, Mailing & Apparel Packaging
A well-designed paper envelope does more than carry a card or protect a garment — it is the first physical touchpoint between your brand and your customer. Whether you need a slim flat mailing envelope for greeting cards, a structured gusset envelope that stands upright on a retail shelf, or a printed apparel packaging envelope for underwear and lingerie, we engineer every format from quality paper stock with your logo, colour, and finish.
All envelopes ship completely flat — reducing freight volume by up to 80%. MOQ 500 pcs per style. Factory-direct from Foshan, Guangdong.
Quick Specs
✦ MOQ 500 pcs
✦ Sample 5–7 days
✦ Bulk 12–18 working days
✦ Paper 80–350gsm
✦ Size fully custom
✦ Print CMYK · Pantone · Foil
✦ Ship flat · DDP / FOB / EXW
Envelope Types
5 Paper Envelope Formats We Manufacture
All formats are die-cut from paper, ship flat, and are fully customisable in size, stock, colour, and closure. Free dieline with every order.
Envelope
The standard flat paper envelope — a single folded sheet sealed on three sides with a flap at the top. Available in all international sizes (DL, C6, C5, C4) and any custom dimension. The most widely used format for greeting card envelopes, thank-you card envelopes, gift vouchers, loyalty cards, invitation inserts, and direct mail campaigns. Interior can be printed with a custom pattern or brand message. Closure options include peel-and-seal, gum-seal (lick), or tuck flap.
flat envelope · mailing envelope · greeting card envelope · thank you card envelope · custom printed envelope · C5 envelope · DL envelope
(Stand-Up)
A gusset paper envelope has accordion-folded side panels that expand outward, creating a flat base — allowing the envelope to stand upright on a retail shelf or countertop without support. Ideal for displaying packaged underwear, socks, folded t-shirts, accessories, or stacked cards in a retail environment. The expandable body fits varying product thicknesses while the printed front panel acts as a billboard for your brand. Closure via tuck flap, string-and-button, or adhesive strip.
gusset envelope · stand-up envelope · retail envelope · expandable paper envelope · underwear packaging envelope · sock packaging envelope
Envelope
A purpose-built paper envelope for clothing packaging — engineered to hold folded garments such as underwear, briefs, boxers, lingerie, bras, socks, and lightweight knitwear. Typically printed on 200–350gsm coated or kraft board with a hang-hole die-cut for retail peg display. The front panel carries product information, size chart, and brand graphics in full colour. A paper envelope for underwear packaging replaces plastic polybags — reducing plastic use while delivering a premium, shelf-ready presentation. Available as flat-bottom stand-up or with side gusset for bulkier items.
apparel envelope · underwear packaging envelope · lingerie paper envelope · clothing envelope · paper polybag replacement · hang-hole envelope · retail garment envelope
Envelope
Natural brown or bleached white kraft paper envelopes — uncoated, biodegradable, recyclable, and FSC-certifiable. The raw texture of kraft signals sustainability and authenticity — a top choice for organic brands, artisan retailers, and eco-conscious DTC companies. Available in flat and gusset formats. Print is applied with water-based inks directly onto the kraft surface for a natural, understated brand look. Widely used as eco-friendly mailing envelopes, seed packet envelopes, tea and spice inserts, and sustainable clothing mailers.
kraft envelope · brown paper envelope · eco envelope · FSC envelope · sustainable mailing envelope · natural paper envelope · string envelope
Envelope
A premium custom printed envelope on specialty paper — textured, pearlescent, metallic, or holographic stock — finished with hot gold or silver foil stamping, soft-touch lamination, or spot UV. The definitive choice for wedding invitation envelopes, VIP event mailers, high-end thank-you card envelopes, and brand press packs where the envelope itself must communicate luxury. Interior can be lined with a custom tissue pattern, silk paper, or full-colour printed design for a complete premium reveal experience.
luxury envelope · foil envelope · wedding envelope · premium paper envelope · gold foil envelope · printed thank you envelope · VIP mailer
Paper Options
Choose Your Paper Stock
Gloss or matte surface · Best for full-colour printed envelopes · Sharp image reproduction · Suitable for lamination and spot UV
Natural brown or white · FSC-certified · Biodegradable · Water-based ink · Eco-friendly envelope option
Linen · Cotton · Laid finish · For luxury greeting card envelopes and premium stationery · Accepts foil stamping
Coated paperboard · For underwear & clothing packaging envelopes · Stiff enough to stand · Hang-hole compatible
Shimmer · Holographic · Pearl · For premium mailing envelopes and luxury event invitations · Pairs with foil stamping
Closure Types
9 Ways to Close a Paper Envelope
Choose the closure that matches your product, brand aesthetic, and opening experience.
Self-adhesive strip under a protective liner. Fast, tamper-evident, and clean — the standard closure for mailing envelopes and e-commerce mailers. No moisture required; strip peels away cleanly at point of packing.
Traditional moisture-activated adhesive on the flap. The classic closure for greeting card envelopes and formal correspondence — no strip to remove, permanently sealed once moistened.
Pointed or square flap that tucks into the envelope body — no adhesive, fully re-openable. Popular for thank-you card envelopes, gift enclosures, and retail inserts where recipients may reuse the envelope.
Satin or grosgrain ribbon threaded through two die-cut slots on the flap and body — tied into a bow to close. A gift-ready, decorative closure for luxury envelopes, wedding invitations, and premium apparel packaging. No glue needed; reusable.
Two round paper or metal buttons — one on the flap, one on the body — connected by cotton or jute string wound in a figure-eight. Re-openable and decorative; a signature look for kraft envelopes and artisan or eco brands.
A two-prong metal fastener inserted through a hole in the flap and body, then bent flat. Durable and re-openable — the standard closure for gusset document envelopes, expandable mailers, and institutional correspondence.
Concealed neodymium magnet in the flap and body — snaps shut with a satisfying click, opens cleanly. Best for heavier-stock premium apparel envelopes and luxury retail packaging where tactile quality matters.
A die-cut hole (round, euro-slot, or keyhole) at the top — no flap needed. The garment is visible at the open top. Used for retail peg display of underwear, socks, and accessories on hook rails and pegboard.
A custom-printed circular or shaped sticker seals the tuck flap — combining closure with branding. Popular for thank-you envelopes, seasonal mailers, and artisan packaging where the wax-seal aesthetic is desired without actual wax.
Applications
What Goes Inside a Paper Envelope?
Greeting & Thank-You Cards
Flat C6 / C5 envelopes in white, kraft, or textured stock. Thank-you card envelopes with foil logo on the seal flap or rear panel. Custom sizing to fit any card format.
Underwear & Lingerie
Stand-up gusset envelopes on 250–300gsm board for underwear, briefs, boxers, bras. Hang-hole for peg display. Full-colour front print with size chart, care symbols, and brand story.
Socks & Accessories
Flat or gusset paper envelopes for socks, belts, ties, and hair accessories — replacing plastic polybags. Eco-friendly kraft or printed coated board with brand logo and product details.
Direct Mail & Vouchers
Branded mailing envelopes for gift cards, vouchers, loyalty rewards, and promotional campaigns. Window envelopes for visible inserts. Peel-and-seal closure for fast fulfilment.
Jewellery Inserts
Small flat envelopes for ring care cards, certificate inserts, and jewellery polish cloths. Luxury paper stock with gold foil logo — placed inside jewellery boxes to complete the brand experience.
Retail Shelf Packaging
Stand-up gusset envelopes that hold folded T-shirts, scarves, or nightwear upright on shelf — no additional display stand needed. Clean retail presentation at a fraction of rigid box cost.
E-Commerce Mailer
Custom branded mailing envelopes for DTC apparel brands replacing plastic polybags. Fully printed exterior turns every delivery into a brand impression. Peel-and-seal or tuck flap closure.
Eco Product Packaging
FSC-certified kraft envelopes for organic and natural product brands — seed packets, tea sachets, herbal inserts, and zero-plastic clothing packaging. Biodegradable from paper to ink.
FAQ
Frequently Asked Questions
What paper weight should I use for a clothing packaging envelope?
For underwear, lingerie, and sock packaging envelopes that need to stand on a retail shelf, we recommend 200–300gsm coated paperboard. This weight is stiff enough to hold the garment shape and support a hang-hole without tearing. For flat mailing envelopes carrying cards or vouchers, 80–120gsm offset or coated paper is standard.
Can I print my logo on the envelope flap or the back?
Yes — full-colour CMYK printing is available on all exterior surfaces, including the flap, back panel, and gusset sides. Hot foil stamping of logos on the seal flap is a popular finish for luxury mailing envelopes and thank-you card envelopes. Interior print is also available for a branded reveal when the envelope is opened.
How do I replace plastic polybags with paper envelopes for my clothing brand?
A gusset paper envelope for underwear or apparel is the most direct substitute for a plastic polybag. Share your garment dimensions (folded width × height × depth) and we will engineer the right gusset depth and paper weight. We include a hang-hole as standard for peg display. Kraft paper with water-based ink achieves zero-plastic, fully biodegradable packaging. Lead time from spec to bulk is typically 18–22 working days including sample approval.
What is the difference between a flat envelope and a gusset envelope?
A flat envelope has no depth — it holds flat items only (cards, vouchers, documents) and lies flat when not in use. A gusset envelope has accordion-folded side panels that expand to create a three-dimensional pocket — allowing it to hold bulkier items like folded garments, and to stand upright on a shelf or counter because the gusset creates a flat base.
What standard sizes are available for greeting card envelopes?
We manufacture all standard international greeting card envelope sizes: C6 (162×114mm, fits A6 cards), C5 (229×162mm, fits A5 cards), DL (220×110mm, for folded A4 thirds), and square formats (130×130mm, 155×155mm). Any custom size is also available — simply provide your card dimensions and we will engineer the envelope to a snug fit with the correct clearance.
Are your paper envelopes FSC-certified and plastic-free?
Yes. FSC-certified kraft and offset paper is available across our full custom paper envelope range. We print with water-based inks and use water-based adhesives. Our kraft envelopes contain zero plastic and are 100% biodegradable and compostable. For brands needing sustainability documentation, we supply FSC chain-of-custody certificates with your order.
Get a Free Quote on Custom Paper Envelopes
Tell us your envelope type, contents, size, quantity, and print requirements — we'll send a quote and free dieline within 24 hours.
WhatsApp: +86 156 2726 9872 | Email: Mona@gzgiftbox.com
Endless premium customization options
Transform your luxury boxes with premium printing options and deliver an unforgettable unboxing experience that showcases the prestige of your brand.
Thick and sturdy chipboard made from recycled paper pulp, used to construct rigid boxes.
Black dyed kraft paper mafe from a mix of vigin and pulp coated on both sides
Durable paperboard made of virgin pulp fibers
Brilliant white surface for high quality Black Kraft Printing and finishing
Paperboard treated with different textured finishes.
Paperboard treated with a varying metallic finish.
white paper card
Soft touch/silk lamination, provides a matte finish that is soft to the touch.
Presents different colors when viewed from different angles.
Color dyed paper suitable for all printing and finishes.
Uncoated and unbleached kraftlinerboard made from a mixture ofvirgin and recycled paper pulp.
Form of relief printing in which dies is pressed on the front of the material to form a raised motif.
Form of relief printing in which dies is pressed on the back of the material to form a raised motif.
Form of relief printing in which foil is transferred to a surface by pressing onto UV curable adhesives.
Form of relief printing in which foil is transferred to a surface at high temperatures.
Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish.
Soft to the touch coating that creates a velvety texture for a more tactile appeal.
UV coating that is applied to a specified area and cured using ultraviolet light.
Fast-drying coating cured with ultraviolet light. Available in gloss or matte finish
A cost and time efficient digital printing alternative for creating unique finishes on small run orders.
Die-cut shape is layered with plastic film to feature a window showcasing the product inside.
Combination between embossing and foil stamping. It creates a 3D motif that features a foil finish.
Form of relief printing in which a die is pressed on the back of the material to form a raised motif.
Clear coating applied using the CMYK printing method. Available in gloss,satin, or matte.
Clear, fast-drying, water-based, and eco-friendly coating. Available in gloss or matte finish
Laminated BOPP film that is scratch, scuff, and fingerprint resistant.Cost effective option.
Laminated protective film that adheres to the surface of packaging materials to maximize durability
Pure color based on specific inkformulas to consistenly andprecisely print color.
Metallic color based on specific inkformulas to consistenly andprecisely print color.
Non-eco-friendly ink comprised ofoil and pigment that provides high.quality color output.
100% eco friendly and comprised ofsoy/vegetable oil and pigment toprovide a vibrant color output.
Comprised of water and pigmentthat provides high-quality coloroutput and is 100% eco friendly.
Fast-drying printing method usingultraviolet lights to cure inks whichresults in a gloss finish.
Digital printing method that requiresno printing plate. Designs aretransferred electronically, making itcost-effective for small runs.
High-quality printing method thatutilizes a printing plate and rubberblanket to transfer designs on paperBest for large runs.
Unleash your creativity. Our vast palette of luxurious ribbons offers endless possibilities to perfect your design.
Expertly engineered rigid boxes, custom-made with meticulously selected leathers and hardwoods.
An extensive range of precision-crafted accessories, including handles, buttons, and more, to meet your exact specifications.
An extensive library of premium papers, offering a vast spectrum of textures and hues for your project.
Expertly crafted bespoke inserts to shield your products from harm.
Meticulously crafted to your unique requirements.
Insert Materials
EVA Foam
Custom molded ethylene-vinyl acetate (EVA) foam inserts is high-density foam popular for creating custom foam box inserts. Incredibly successful in providing protection and support to fragile products, EVA foam is commonly used for packaging electronics, glassware, or any luxury product.
Paper Pulp
Molded pulp inserts offer a sustainable and versatile solution for packaging that enhances product presentation. These custom designed inlays cradle your items securely, ensuring they remain stable and well-supported in their packaging. Made from recycled materials, molded pulp packaging adds a level of sophistication to your product display.
Paper Card Insert
Ideal for keeping fragile items separate in packaging Made of reinforced cardboard that remains stiff Perfect for shipping purposes Can accommodate several items depending on the amount ordered Keeps fragile items such as ornaments, perfume bottles, ceramic pieces free from damage.Colored corrugated inserts, printing, coating, and lamination options available upon request.
Silk Cloth
Using a combination of foam and silk fabric for the inner lining is also a good choice, especially for fragile or easily scratched products, such as wigs and metal items. Silk fabric comes in a variety of colors to suit different needs.
Raffia Shredded Paper
Shredded Paper Filler for Gift Boxes | Multicolor Decorative Packing Paper for Weddings Birthdays Party Candy Box | Soft Lightweight Raffia Filler
Blister Tray
Our blister inserts make product packaging a breeze, giving your products the support to ensure safe deliveries and an unforgettable unboxing for customers.
Printing Craft
Sticky Ribbon Bow
Pre tied ribbon bows for gift box packaging and decoration.We can use different ribbon materials to make ribbon bows,like satin ribbon,grosgrain ribbon,velvet ribbon,organza ribbon... Solid colors or printed you logo on ribbon bows. We can customized different color,size,styles for you.
PVC Window
Boxes with window packaging, also known as PVC window boxes, offer a unique opportunity to showcase your products visually appealingly. These boxes are crafted using high-quality PVC material, which is durable and provides excellent transparency. The window section lets customers peek inside and get a sneak peek of the product, enticing them to purchase.
Hollow Cut
We use laser cutting to create different shapes that are then layered onto the box. We can cut various shapes to make the packaging look very three-dimensional and layered!
Adhesive Glitter
The surface with printed glitter gives the box packaging a certain shimmering shine and makes it eye-catching!
Hot stamping
Hot foil stamping uses heat and pressure to apply metallic detailing to enhance brand logos or packaging artwork designs. Commonly used for applications in luxury and cosmetics packaging, hot foil stamping is an easy way to elevate your branding. A variety of high-end printing processes are available to meet customer requirements for logos Use environmentally friendly high-end inks for printing Eco-friendly Choices: Helping clients meet sustainability targets.
Build your dream custom printed carton packaging
Quality Control
We take care of every print with attention to quality, color, and presentation. Thanks to our technical research team, Zhonghao Print is always upgrading production with new equipment to enhance the quality of every product.
Personalized Service
In this digital world personalized service is a luxury, but at Zhonaghao Print it is ‘a way of life’. Our dedicated team members implement tailor-made printing for your brand. Our project management system is automated to process your orders smoothly online, but our people are here to support you from the beginning of your order to delivery. At Zhonghao Print we value your feedback and every day we are committed to delivering excellence
Express Printing
We offer on demand printing services for all of your last minute projects. One less thing to worry about. When you are rushing you want a trusted printing partner that will offer you a stress-free print experience. With our printing gurus, high-speed machines, and brand-new facilities, we are ready to take on your on-demand orders that were due yesterday.
Customize Anything
Zhonghao will not stop you from thinking outside of the box, hence our custom estimating department will help you create your unique designs into products. We will brainstorm, design, and implement your distinctive requests together.
Find custom boxes for your industry
Empowering Brands in Every Industry with Unrivaled Custom Boxes
What do ccosmetic, mobile phones and jewelry all have in common? Well, we create luxury packaging for all of them! View our collection of industry-specific packaging that's curated by our professional packaging specialists that have worked with many companies across various industries.
Factory-direct custom hinged flip lid rigid boxes — fabric hinge, 180° hands-free opening, mirror/matte/holographic finishes, EVA foam or velvet inserts. MOQ 500 pcs | 5–7 day samples | DDP worldwide. Request a free quote from ZH Package.
Unique creative packaging designs tailored to your specifications
Customized packaging with brochures introducing product and service information
Factory-direct custom book style magnetic closure rigid boxes — concealed N35 magnets, fabric hinge, 4 printable surfaces, velvet/EVA/pulp inserts. MOQ 500 pcs | 5–7 day samples | DDP shipping. Get a free quote from ZH Package, Foshan.
Custom Eyeglasses and Sunglasses Paper Bags with Logo Printing
Custom eyewear paper bags for eyeglasses and sunglasses brands. Premium paper shopping bags with custom logo printing, various paper materials, rope handle options, luxury finishes and OEM manufacturing services for optical stores and eyewear brands worldwide.
Custom Printed Paper Shopping Bag with Twisted Cotton Rope Handle – Zhonghao Packaging
Full-color custom printed paper shopping bags with twisted cotton rope handles. CMYK offset printing on 200–350gsm coated art paper. Gloss, matte, or soft-touch lamination. MOQ 500 pcs. 10–15 working day lead time. Factory direct from Foshan, Guangdong, China.
Custom Printed Wine Bottle Bags | Luxury Paper Gift Bags for Red Wine – Zhonghao Packaging
Elevate every bottle presentation with Zhonghao's custom wine bottle bags — crafted from premium art paper, coated board, or kraft stock with ribbon handles, gold foil stamping, and full-color printing. Ideal for wineries, hotels, gift retailers, and holiday campaigns.
Small Pink Paper Gift Bag for Jewelry & Cosmetics
Custom small pink paper gift bags — ideal for jewelry, cosmetics, and boutique retail packaging. Soft pastel tones, twisted rope handles, full-color printing available. MOQ 500 pcs. Factory direct from Foshan. Free quote: Mona@gzgiftbox.com or WhatsApp +86 156 2726 9872.
Custom Kraft Paper Shopping Bag with Logo | Eco Branded Bags - Zhonghao Packaging
Durable, eco-conscious kraft paper bags fully customized with your logo, size, and handle style. Ideal for retail, food, gifting, and sustainable brand packaging. MOQ 500 pcs, factory direct.
Custom dyed paper shopping paper bag wit flat ribbon
Fully custom dyed paper bags with your choice of flat ribbon handle, paper stock, print, and finish. Perfect for retail gifting, fashion, and premium brand campaigns. MOQ 500 pcs, factory direct.
Custom Specialty Paper Double Tuck End Box for Cosmetics & Retail Packaging
Zhonghao Packaging manufactures custom specialty paper double tuck end boxes for cosmetics, skincare, gifts, electronics accessories and retail products. Made with textured paper, pearl paper, metallic paper, dyed paper or coated paperboard, each folding carton can be customized in size, color, printing, foil stamping, embossing, spot UV and insert structure. MOQ from 500 pcs.
Can't find what you're looking for? Our Sales Expert are here to help!
Inspiring stories from our customers
Hear what our customers have to say about us after collaborating on their packaging!
Sophie Laurent,
Skincare Brand, France
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Alicia Turner
Boost Mobiole Manager, USA
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Kelly Olivia
High-End Jewelry Owner, Dubai
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Frequently asked questions
Explore these common queries about custom printed packaging. Contact us for further assistance!
How does the packaging design process work?
The packaging design process typically involves: research, conceptualization, design creation (including structural & graphic design), prototyping, testing with the target audience, finalizing artwork, and preparing files for production. It's a collaborative effort to create functional and appealing packaging.
We don’t have a designer on staff. Can you help create graphics for our packaging?
Yes, we can! Our professional design team specializes in creating impactful packaging graphics. We offer custom design services to bring your vision to life. Contact us for a free consultation and quote.
What is the minimum order quantity for a custom rigid box?
Our minimum order quantity (MOQ) depends on the specific product line and customization requirements. Please reach out to our product specialists for detailed information regarding the MOQ for the product you are interested in.
How can I ensure my design file is correct for custom box printing?
Our expert designers and printing technicians use advanced color-matching techniques to ensure the colors on your packaging are consistent with your brand’s colors. We recommend providing us with the Pantone or CMYK color codes for the most accurate color matching.
Can packaging still be considered eco-friendly with additional finishes such as foil stamping?
Yes, eco-friendly packaging can incorporate foil stamping. The key is to use sustainable materials like recycled paperboard, and to choose thin, biodegradable foil applied with eco-conscious adhesives. The overall sustainability depends on the complete lifecycle of the package, not just one element.
Can you provide packaging for products with unique shapes and sizes?
Yes, we can create custom packaging to accommodate products with unique shapes or sizes. Our team of designers and engineers will work with you to develop a packaging solution that fits your product perfectly while maintaining your brand’s aesthetic.
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Unit 9, First Floor No. 18, Second Street, Xizi Datougang He Village, Lishui Town Nanhai District Foshan City Guangdong Province China
